This is an attractive lithographic process
that can be used to rapidly generate perfectly periodic patterns over large areas. Through this approach, SiNWs of sub-100-nm diameters have been achieved [21]. Despite the advantages of IL, the density and lateral dimension of Si nanostructures are ultimately limited by the wavelength of the incident light [20], an issue common with UV and DUV photolithographies. Furthermore, the cross-sectional shapes and array configurations are constrained to those permitted by interference. While advanced nanolithography techniques PP2 purchase such as electron beam lithography (EBL) are capable of realizing feature dimensions down to a few nanometers, and are valuable tools Selleckchem IACS-010759 in a research environment, they are not amenable to an industrial high-throughput manufacturing setting [22]. These limitations are circumvented with nanoimprint lithography (NIL) in which the mould pattern can be written by EBL and thus have excellent versatility in pattern design and resolution similar to EBL. Wafer-scale patterning can subsequently be achieved by direct large-area nanoimprinting [23, 24] or through
a stepper. Recently, substrate conformal imprint lithography was used in combination with MCEE by Wang et al. to produce ordered arrays of elliptical nanopillars. Unfortunately, the generated nanostructures, of relatively large dimensions (several hundreds of nanometers), do not realize the high resolution potential offered by NIL and also exhibited a high degree of porosity [25]. A combinatory technique consisting of soft lithography, SiN
x deposition and etching, and MCEE has also been reported by Balasundaram et al. [26], but Vasopressin Receptor the elaborate procedure see more negates the simplicity of MCEE. In this work, we employ a simple two-stage procedure consisting of step-and-repeat nanoimprint lithography (SRNIL) [27] with etch-resistant NIL resin chemistry, and optimized MCEE conditions to fabricate wafer-scale, near perfectly ordered, single crystalline, non-porous silicon nanostructures with controlled feature sizes down to sub-50 nm. Circular, hexagonal, and rectangular cross-sectional Si nanostructures in hexagonal or square array configurations with 150- or 300-nm periods (corresponding to array packing densities up to 5.13 × 107 structures/mm2) and aspect ratios as high as 20:1 or more were produced using EBL-defined NIL pore-patterned moulds and MCEE. The results clearly illustrate the high resolution potential of NIL and deep-etching capabilities of MCEE. To our knowledge, this is the first demonstration of versatile pattern generation of near perfectly ordered Si nanostructures down to sub-50-nm feature sizes via SRNIL and MCEE on a wafer scale. This offers a simple and fast route towards semiconductor nanostructured device production. Methods Wafer-scale step-and-repeat nanoimprint lithography Wafer-scale nanoimprinted samples were first generated via SRNIL.
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